U.S. companies put record number of robots to work in 2018

FILE PHOTO: Attendees look over a demonstration of industrial robots at the Omron booth during the 2019 CES in Las Vegas, Nevada, U.S. January 9, 2019. REUTERS/Steve Marcus/File Photo

(Reuters) – U.S. companies installed more robots last year than ever before, as cheaper and more flexible machines put them within reach of businesses of all sizes and in more corners of the economy beyond their traditional foothold in car plants.

Shipments hit 28,478, nearly 16 percent more than in 2017, according to data seen by Reuters that was set for release on Thursday by the Association for Advancing Automation, an industry group based in Ann Arbor, Michigan.

Shipments increased in every sector the group tracks, except automotive, where carmakers cut back after finishing a major round of tooling up for new truck models.

Other sectors boomed. Shipments to food and consumer goods companies surged 60 percent compared to the year before. Shipments to semiconductor and electronics plants were up over 50 percent, while shipments to metal producers rose 13 percent.

Pressure to automate is growing as companies seek to cut labor costs in a tight job market. Many companies that are considering bringing work back from overseas in response to the Trump administration’s trade wars may find automation the best way to stay competitive, even with higher-cost U.S. workers.

Bob Doyle, vice president of the Association for Advancing Automation, said automation is moving far beyond its traditional foothold in auto assembly plants and other large manufacturers into warehouses and smaller factories.

One of those is Metro Plastics Technologies Inc, a family-owned business in Noblesville, Indiana, which has only 125 employees and got its start in the 1970s making, among other things, mood rings. Last March, the company bought its first robot, an autonomous machine that carries finished parts from the production area to quality inspectors. In the past, that work was done by workers driving forklifts.

“We had three propane, 5,000-pound forklifts,” said Ken Hahn, the company’s president.  “We’ve eliminated those.” Hahn’s robot cost $40,000, about twice that of the cheapest option he considered, but far below the $125,000 machines also on offer.

Last year marked the first time since 2010 that auto and auto part companies failed to account for more than half of shipments, coming at just under 49 percent instead, according to the report. In 2017, over 60 percent of shipments went to automakers.

“The food industry is really starting to take off as a market for automation,” said Dan Hasley, director of sales and marketing for Kawasaki Robotics (USA) Inc, part of Japan’s Kawasaki HeavyIndustries.. He added that “food and beverage is one of the segments that really responds to tight labor markets.”

(Reporting by Timothy Aeppel; Editing by Joe White and Tom Brown)

Robots will be your colleagues not your replacement: Manpower

FILE PHOTO: A robotic bartender prepares drinks inside a space modul-like structure in Prague, Czech Republic, November 28, 2018. REUTERS/David W Cerny/File Photo

BERLIN (Reuters) – Fears that robots will eliminate your job are unfounded with a growing number of employers planning to increase or maintain headcount as a result of automation, staffing company ManpowerGroup said in a survey published on Friday.

The “Humans Wanted: Robots Need You” report surveyed 19,000 employers in 44 countries and found 69 percent of firms were planning to maintain the size of their workforce while 18 percent wanted to hire more people as a result of automation. That was the highest result in three years.

The report went on to say that 24 percent of the firms that will invest in automation and digital technologies over the next two years plan to add jobs compared to 18 percent of those who are not automating.

Just 9 percent of employers in the annual survey said automation would directly lead to job losses, while 4 percent did not know what the impact would be.

“More and more robots are being added to the workforce, but humans are too,” said Jonas Prising, Chairman & CEO of ManpowerGroup.

“Tech is here to stay and it’s our responsibility as leaders to become Chief Learning Officers and work out how we integrate humans with machines.”

More than 3 million industrial robots will be in use in factories around the world by 2020, according to the International Federation of Robotics.

The Manpower survey found that 84 percent of firms planned to help their workers learn new skills by 2020, compared to just 21 percent in 2011.

The global talent shortage is at a 12-year-high, with many companies struggling to fill jobs, according to Manpower.

In Germany, where unemployment is at a record low, a shortage of talent was the top concern of small-to-mid-sized companies heading into 2019, according to a survey by the BVMW Mittelstand association.

The Manpower survey found IT skills are particularly in demand with 16 percent of companies expecting to hire staff in IT.

In manufacturing and production, where industrial robots are increasingly doing routine tasks, firms expect to hire more people in customer-facing roles that require skills such as communication, leadership, negotiation and adaptability.

Employers in Singapore, Costa Rica, Guatemala and South Africa expected to add the most staff, while firms in Bulgaria, Hungary, Czech Republic, Norway, Slovakia and Romania predicted a decrease in headcount, the survey found.

(Writing by Caroline Copley; Editing by Elaine Hardcastle)

Highest levels of radiation reported by TEPCO from Fukushima power plant

A worker puts up new logo of TEPCO Holdings and Tokyo Electric Power Company (TEPCO) Group on the wall ahead of the transition to a holding company system through a compan

By Kami Klein

Tokyo Electric Power Company (TEPCO) announced the highest documented radiation levels ever recorded in reactor 2 of the damaged Fukushima  No. 1 power plant.  Based on its analysis of measurements and pictures taken by a remote controlled sensor and camera instrument, radiation levels recorded were the highest ever documented since the triple core meltdown in March 2011. TEPCO also reported close to a 3 foot hole in the metal grating under the pressure vessel of reactor 2 of the damaged Fukushima No. 1 power plant.

According to the Japan Times the power plant has reached a maximum of 530 sieverts per hour.  At 530 sieverts, a person could die from even the briefest exposure.  This highlights the difficulties that lie ahead for TEPCO and the Japanese Government as they try to figure out a way to dismantle all three reactors that were damaged by the March, 2011 9.0 earthquake and giant tsunami that killed almost 16,000 people.

Officials had never taken into account for the “unimaginable” radiation levels that are being seen.  Experts say that 1 sievert could lead to infertility, loss of hair and cataracts.  Cancer risks increase substantially with any radiation levels above the 100 millisieverts or 1 sievert mark.

In a report by the Washington Post, TEPCO recorded radiation near the reactor core using a stick-like robot equipped with a camera and a device designed to measure radiation levels and has suggested that some melted fuel escaped.  Officials state that this was the first time this kind of device has been able to get into this part of the reactor, which explains the unprecedented amount of radiation recorded.  TEPCO said that at this level of radiation, a robot would only operate for less than two hours before it was destroyed.

If deposits that have been seen on portions of the grating are proven to be melted fuel, it would be the first time they have found even a trace of any sign of the fuel rods since the core meltdowns occurred. Levels of radiation are too high to check the actual condition of the fuel, which they believe has melted through their pressure vessels and is pooled at the bottom of their containment units.  This fuel MUST be discovered and removed before the plants can be decommissioned.

Reuters reports that TEPCO has been developing robots that can swim under water and navigate obstacles in damaged tunnels and piping to search for the melted fuel rods.  But as soon as the robots get close to the reactors, the radiation destroys their wiring and renders them useless.  TEPCO does plan to send this robot into Reactor 1 but are still unsure regarding Reactor 2 because of the very intense radiation levels.

Officials still state that these levels may not actually be rising but because they have not been tested so closely to the reactor, they are just now getting a better idea of the true levels recorded. TEPCO does report a 30% margin of error in the tests.

The effects of the radiation on the rest of the world have been in constant discussion and arguments among government officials and environmental scientists.  One year ago, PBS reported that more than 80 percent of the radioactivity from the damaged reactors ended up in the Pacific, far more than ever reached the ocean from Chernobyl or Three Mile Island.  A small fraction is currently on the seafloor, but the rest was swept up by the Kuroshio current, a western Pacific version of the Gulf Stream, and carried out to sea.  Recently, radioactive contamination has been documented near British Columbia and California.